Beverages: lower cost per hectolitre.
Breweries, soft drinks and water plants spend on refrigeration, compressed air and CO₂, and lose capacity to micro-stops.
Where the money goes
Utilities per hectolitre
Refrigeration, steam, compressed air and CO₂ per hectolitre show exactly which utility drifted and when.
Compressed air
Packing lines leak air constantly. Leak tracking and pressure reduction often pay back within months.
Line efficiency
Micro-stops on fillers and labellers are hidden capacity. Every stop logged with its cause and its cost.
What you get
One number per hectolitre
Electricity, fuel and losses rolled into cost per unit, live and by section, with hour-by-hour heatmaps that show waste outside working hours.
The right person, at once
Alarms and advice go by SMS, WhatsApp or email to whoever is responsible for that section, and escalate if nobody acknowledges.
PlantOS engineers on every shift
Our intuitive algorithm learns what normal looks like for every signal and flags abnormal events as they happen; our engineers review each section's data and send you advice and a one-page weekly report.
Questions
What does PlantOS measure in breweries and beverage plants?
Typically: Compressor and chiller meters, Air flow meters, Steam flow, Line PLC counters, Water meters.
What is the usual first project?
Utilities metering and a compressed-air leak survey.
How are savings proven?
A baseline of energy against production is fixed before changes are made; savings are the difference between what the baseline predicts for each day's production and what was measured, in line with IPMVP Option B.
Find the shillings hiding in your plant.
See a live plant in your sector, then a 30-day plant assessment with a report in shillings per unit. No line stoppage.