Dairy: lower cost per litre processed.
Refrigeration is the biggest electrical load, cleaning runs longer than it needs to, and milk goes missing between tanker and pack.
Where the money goes
Refrigeration efficiency
Cooling output per kilowatt shows fouled condensers, wrong setpoints and refrigerant loss long before product temperature drifts.
Cleaning cycles
Conductivity, flow and temperature data trims each CIP cycle to what it actually needs: less water, heat and chemical.
Milk accounted for
Litres in versus product out, per shift, exposes line, rinse and changeover losses.
What you get
One number per litre processed
Electricity, fuel and losses rolled into cost per unit, live and by section, with hour-by-hour heatmaps that show waste outside working hours.
The right person, at once
Alarms and advice go by SMS, WhatsApp or email to whoever is responsible for that section, and escalate if nobody acknowledges.
PlantOS engineers on every shift
Our intuitive algorithm learns what normal looks like for every signal and flags abnormal events as they happen; our engineers review each section's data and send you advice and a one-page weekly report.
Questions
What does PlantOS measure in dairy plants?
Typically: Compressor power meters, Glycol or ammonia temperatures, Flow meters, Conductivity sensors, Steam flow, Cold-room probes.
What is the usual first project?
Refrigeration sub-metering and cooling efficiency.
How are savings proven?
A baseline of energy against production is fixed before changes are made; savings are the difference between what the baseline predicts for each day's production and what was measured, in line with IPMVP Option B.
Find the shillings hiding in your plant.
See a live plant in your sector, then a 30-day plant assessment with a report in shillings per unit. No line stoppage.